20T/H Organic Fertilizer Production Plant Process Flow | LANE Heavy Industry

Efat Elahi
5 days ago
3 min read

Introduction
Overview of the 20T/H Organic Fertilizer Production Plant
Raw Material Handling
Composting Process
Crushing and Granulating
Drying and Cooling
Screening and Packaging
Quality Control
Advantages of LANE Heavy Industry’s Production Line
FAQ

1. Introduction

Organic fertilizer is an important part of sustainable agriculture. It improves soil fertility and crop yield without harmful chemicals. LANE Heavy Industry offers a reliable 20T/H organic fertilizer production plant that ensures high efficiency and consistent quality. Its process flow is a seamless automated sequence that transforms livestock manure, crop straw, agricultural residues, and food processing byproducts into high-quality organic fertilizer. This article breaks down the step-by-step process flow of the organic fertilizer production plant to help you understand its operational logic and technical advantages.

2. Overview of the 20T/H Organic Fertilizer Production Plant

The 20T/H organic fertilizer production plant is designed for medium to large-scale production. It has a capacity of 20 tons per hour and it integrates modern technology for composting, granulation, drying, and packaging. LANE Heavy Industry specializes in providing turnkey tailored solutions and enabling farmers and manufacturers to maximize productivity

3. Raw Material Handling

Raw material for organic fertilizer includes livestock manure, crop residues, food waste, and other biodegradable organic matter. in the 20T/H organic fertilizer production plant, raw material handling begins with:

Feeding system: Conveyors and feeders transport raw materials to the composting area.
Pre-treatment: Removal of impurities like stones, plastics, or metals ensures a smooth production process.
Mixing: Raw materials are blended to maintain a balanced nutrient ratio, which is essential for high-quality fertilizer.

Proper handling reduces contamination risks and ensures uniform composting in the next stage.

20T/H organic fertilizer production plant Organic process — Organic process

4. Composting Process

The composting process is vital in an organic fertilizer production line. The 20T/H organic fertilizer production plant uses a fermentation system, which may include:

Windrow composting: Organic waste is piled in long rows and periodically turned using a windrow crawler compost turner.
Automatic fermentation tanks: For faster decomposition and higher efficiency.

This process reduces harmful pathogens and stabilizes nutrients, producing a humus-rich organic base for granulation.

5. Crushing and Granulating

After composting, the material is crushed and granulated to form uniform pellets. In the 20T/H organic fertilizer production plant, the key equipment includes:

Crusher: Breaks down large clumps into fine particles.
Granulator: Stirring pin granulator or Rotary Drum granulator converts powdery material into round or oval pellets.

This step enhances nutrient uniformity, improves storage convenience, and ensures easy application in the field.

6. Drying and Cooling

The granules produced contain high moisture content. Drying and cooling are crucial for product stability. LANE Heavy Industry’s 20T/H organic fertilizer production plant incorporates:

Rotary dryer: Reduces moisture content to below 12%.
Rotary cooler: Lowers the temperature of granules to prevent caking and maintain quality during storage.

This process ensures longer shelf life and better handling of the final product.

7. Screening and Packaging

The final production steps in the 20T/H organic fertilizer production plant involve screening and packaging:

Screening: Rotary Screener removes oversized or undersized particles to ensure uniform granule size.
Packaging: Automated packing machines package the fertilizer into bags of various sizes for sale and distribution.

Proper packaging maintains product quality and facilitates easier transportation.

8. Quality Control

Quality control is essential in any fertilizer production process. In the 20T/H organic fertilizer production plant, quality is monitored at multiple stages: