Organic Fertilizer Production Line for a Small Factory: Essential Equipment from LANE Heavy Industry
- Efat Elahi
- Jan 4
- 4 min read
Table of Contents
Introduction: The Small-Scale Production Advantage
The 6 Essential Machines for Your Production Line
The Workflow: From Waste to Fertilizer
Why LANE Heavy Industry is the Ideal Partner
Frequently Asked Questions (FAQ)
1. Introduction: The Small-Scale Production Advantage
Organic fertilizer is made from decomposing the organic raw material. It’s the poster child of sustainable fertilizer. With the increased awareness of global warming, the demand for organic fertilizer is soaring. This makes the organic fertilizer production line for a small factory a promising track. establishing an organic fertilizer production line for a small factory is a strategic and sustainable venture.
The production goal is to transform organic waste like livestock manure, agricultural residues, and food waste into valuable, nutrient-rich fertilizer. The quality of fertilizer often depends on the production line. LANE Heavy Industry, a professional machinery manufacturer, has tailored a set of essential equipment for the organic fertilizer production line of small factories, which balances practicality, efficiency and economy. This article will focus on introducing these core equipment and relevant key information.
2. The 6 Essential Machines for Your Production Line
Organic fertilizer production line for a small factory focuses on core processes. Here are the six indispensable pieces of equipment:
1. Crusher: The process starts with size reduction. A robust crusher pulverizes large raw materials (such as straw, stalks, or lumpy manure) into a fine, uniform powder. This increases the surface area, which is critical for efficient fermentation and consistent granulation later in the line.
2. Mixer: Consistency is key in fertilizer quality. A horizontal or vertical mixer thoroughly blends different organic materials and any necessary additives (like nitrogen, phosphorous, or beneficial microbial agents). This ensures every granule of the final product has a uniform nutrient profile.
3. Compost Turner (Fermentation Equipment): This is the heart of the organic fertilizer production line for a small factory. LANE's groove-type or self-propelled turners automate and accelerate aerobic fermentation (composting). By regularly turning and aerating the organic pile, they control temperature, moisture, and oxygen levels, reducing the decomposition process from months to just 15-20 days while eliminating odors and harmful pathogens.
4. Granulator: This machine shapes the fermented organic powder into sturdy, uniform granules. For small factories, LANE offers several optimal choices: the Disc Granulator, which uses a rotating disc to form round, polished granules, and the Stirring Pin Granulator, specifically designed to handle the fibrous, sticky nature of organic materials with high granulation rates.
5. Dryer & Cooler: Freshly made granules contain high moisture. A rotary dryer uses controlled heat to reduce this moisture, preventing spoilage and caking. Immediately after, a rotary cooler brings the temperature down, hardening the granules for easy storage, screening, and packaging.
6. Screening Machine: To ensure a professional-grade product, a rotary screener separates oversized and undersized granules from the on-spec product. The rejected material can be crushed and recycled back into the granulation process, minimizing waste and maximizing yield.
3. The Workflow: From Waste to Fertilizer
These machines work in a seamless, linear sequence:
Pre-treatment: Raw materials are fed into the Crusher and then the Mixer.
Fermentation: The blended material is formed into windrows and regularly aerated using the Compost Turner.
Granulation & Finishing: The cured compost is fed into the Granulator, then moves through the Dryer and Cooler.
Quality Control: The Screening Machine separates the final product, which is then ready for bagging.
Optional equipment for future expansion includes automatic packaging machines and coating units for adding dust-resistant or nutrient-enhancing layers.
4. Why LANE Heavy Industry is the Ideal Partner
For small scale
For a small factory, reliability and correct scaling are paramount. LANE Heavy Industry provides distinct advantages:
Right-Sized Solutions: Equipment is engineered for outputs of 1-5 tons per hour, perfectly matching the capacity and budget of a small factory.
Integrated Line Supply: LANE can provide a fully coordinated organic fertilizer production line for a small factory, ensuring all components work together harmoniously.
Durability & Support: Built for tough, continuous use, LANE machinery minimizes downtime. Their package includes installation guidance, operational training, and accessible after-sales service, which is crucial for new entrepreneurs.
5. Frequently Asked Questions (FAQ)
Q1: What space is needed for this small factory line?
A: A production area of approximately 500-800 square meters is typically sufficient to house the equipment and provide space for raw material storage and fermentation beds.
Q2: What is the average power consumption for such a line?
A: Power needs vary by configuration and capacity. A standard 1-2 ton per hour line may require a total connected load of approximately 50-80 kW. LANE can provide detailed specifications based on your specific plan.
Q3: Can this line process all types of organic waste?
A: The core line is highly versatile and can process most common materials like manure, crop waste, and mushroom substrate. The formulation (mixing ratios) and pre-treatment may be adjusted based on specific material characteristics.
Q4: How long does it take from raw material to finished product?
A: The fastest component is the mechanical processing (crushing, granulating, drying), which can be continuous. The rate-limiting step is fermentation, which takes about 15-20 days with a LANE compost turner. Therefore, you can plan for a 3-4 weeks total cycle time from fresh waste to bagged fertilizer.
Q5: Is technical expertise needed to operate the line?
A: While the process is straightforward, proper training is essential. LANE Heavy Industry provides comprehensive operational training to ensure your team can run and perform basic maintenance on the equipment safely and efficiently.
Email: sales@lanesvc.com
Contact number: +86 13526470520
Whatsapp: +86 13526470520
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