Heavy-Duty Hydraulic Crawler Type Compost Turner for Livestock Manure
- Nancy Ju
- 7 days ago
- 5 min read
Turning Livestock Waste into Valuable Resources
The heavy-duty hydraulic crawler type compost turner for livestock manure is transforming how modern farms and fertilizer producers handle animal waste. Traditionally, managing livestock manure has been a challenge—improper treatment can cause foul odor, water pollution, and greenhouse gas emissions. But with advanced composting technology, farmers can now convert waste into nutrient-rich organic fertilizer, supporting both environmental protection and economic benefits.
At the center of this process stands the crawler type compost turner, a machine engineered for heavy-duty composting operations that ensures optimal aeration, temperature control, and uniform fermentation. Companies like LANE Heavy Industry specialize in manufacturing durable and efficient compost turners designed to handle even the most demanding manure composting projects.
What Is a Heavy-Duty Hydraulic Crawler Type Compost Turner for Livestock Manure?
A heavy-duty hydraulic crawler type compost turner for livestock manure is a mechanized composting machine used to mix, aerate, and turn organic materials—such as cow dung, chicken manure, pig waste, and agricultural residues—during the aerobic composting process.
Key Features and Components:
Component | Function | Description |
Hydraulic System | Controls lifting and turning | Allows smooth and adjustable operation during turning |
Crawler Tracks | Provide mobility and stability | Enables movement on rough, uneven compost sites |
Turning Drum | Mixes and oxygenates compost | Ensures uniform decomposition and temperature balance |
Control System | Automated operation | Simplifies turning, saves labor and time |
Cooling & Safety Features | Protects the machine | Extends lifespan under high workloads |
This machine plays a crucial role in large-scale composting plants, livestock farms, and organic fertilizer factories, where high efficiency and reliability are essential.
Why Choose a Crawler Type Compost Turner?
Compared with traditional wheel compost turner or groove type compost turner, the crawler type compost turner offers several unmatched advantages:
1. Superior Mobility and Stability
Equipped with wide crawler tracks, the machine can easily navigate over uneven terrain and compost piles without sinking or losing traction.
2. Powerful Aeration and Mixing
The turning drum thoroughly mixes organic matter while oxygenating the pile, creating ideal conditions for microbial activity and faster composting.
3. Hydraulic Lifting System
The hydraulic system ensures smooth operation, allowing the drum to lift, tilt, or adjust height automatically—reducing mechanical strain and improving efficiency.
4. Durability for Heavy Workloads
A heavy-duty hydraulic crawler type compost turner for livestock manure is built with high-strength steel and corrosion-resistant materials, capable of handling high moisture and dense materials without breakdown.
5. Environmental Benefits
By accelerating the composting process, the machine minimizes odor emissions and reduces methane formation, promoting sustainable waste management.
Application of Heavy-Duty Hydraulic Crawler Type Compost Turner in Livestock Manure Management
Livestock manure is rich in nitrogen, phosphorus, and potassium—but it also contains pathogens and excess moisture. Composting neutralizes harmful bacteria and stabilizes nutrients. The crawler type compost turner optimizes this process by ensuring consistent aeration and temperature control.
Common Applications:
Livestock Type | Composting Materials | Expected Composting Time | Resulting Fertilizer |
Cattle farms | Cow dung + straw | 20–30 days | High humus organic fertilizer |
Poultry farms | Chicken manure + rice husk | 15–20 days | Nitrogen-rich compost |
Pig farms | Pig manure + sawdust | 25–35 days | Balanced NPK fertilizer |
Goat or sheep farms | Droppings + dry grass | 20–25 days | Fine-textured compost |
Using a heavy-duty hydraulic crawler type compost turner significantly shortens fermentation time, often by 30–50%, compared with manual or semi-mechanical methods.
Technical Advantages of LANE’s Compost Turner
LANE Heavy Industry designs and manufactures high-performance heavy-duty hydraulic crawler type compost turners for livestock manure tailored to both medium and large-scale composting operations.
Core Advantages:
High Turning Capacity: Capable of handling 500–1500 cubic meters of compost per hour.
Automatic Hydraulic Control: Ensures safe and stable drum lifting and positioning.
Thickened Drum Blades: Wear-resistant alloy materials extend service life.
Energy Efficiency: Optimized power systems reduce fuel consumption.
User-Friendly Interface: Simple controls make operation easy even for new users.
LANE’s compost turners are already used in Indonesia, India, and South America, helping farms turn livestock manure into valuable organic fertilizer efficiently and profitably.
The Composting Process Using a Hydraulic Crawler Turner
To achieve the best compost quality, following a scientific composting process is essential.
Step-by-Step Process:
Material Preparation:Collect livestock manure, crop residues, and carbon materials (such as straw or sawdust). Adjust the C/N ratio to 25–30:1 and moisture to about 55–60%.
Pile Formation:Arrange materials into windrows approximately 2.5–3 meters wide and 1.2–1.5 meters high.
Turning Operation:Use the crawler type compost turner to flip and aerate the pile every 2–3 days. The hydraulic system ensures even mixing and oxygen distribution.
Temperature Control:Maintain internal temperatures between 55–65°C to eliminate pathogens and weed seeds.
Maturation and Screening:After 20–30 days, the compost becomes dark brown and crumbly. It can then be screened and granulated for sale as organic fertilizer.
Case Example: Successful Project in Indonesia
In 2024, a medium-sized cattle farm in East Java, Indonesia, collaborated with LANE Heavy Industry to set up a livestock manure composting facility.
The project used a LANE heavy-duty hydraulic crawler type compost turner with a capacity of 1,000 cubic meters per hour. Within 25 days, the farm converted over 500 tons of cattle manure into high-quality organic fertilizer. The result was:
40% reduction in composting time;
Stable product quality meeting Indonesian organic standards;
Significant odor reduction;
New revenue source from fertilizer sales.
This project has since been recognized as a model for sustainable livestock waste management in the region.
Maintenance Tips for Long-Term Efficiency
Proper maintenance extends the life of your heavy-duty hydraulic crawler type compost turner for livestock manure.
Lubricate moving parts regularly.
Clean the drum and blades after each operation.
Check hydraulic oil levels and filter conditions weekly.
Inspect track tension and wear to ensure stable movement.
Store under shelter to prevent rusting and electrical damage.
LANE provides full technical support, spare parts, and operator training to ensure machines run efficiently over the long term.
Frequently Asked Questions (FAQ)
Q1: What is the power source of the crawler type compost turner?Most machines use diesel engines, but electric or hybrid options are available for eco-conscious operations.
Q2: Can it handle high-moisture manure?Yes. The heavy-duty model can handle materials with up to 70% moisture, though pre-drying improves efficiency.
Q3: How often should I turn the compost pile?Typically every 2–3 days during the first two weeks, then less frequently as the compost matures.
Q4: Is it suitable for organic certification?Absolutely. Compost produced using natural materials and proper aerobic processes qualifies for organic use.
Q5: Can the machine be customized?Yes, LANE Heavy Industry offers customization options for pile width, height, power systems, and material type.
Environmental and Economic Benefits
Using a heavy-duty hydraulic crawler type compost turner for livestock manure provides both environmental protection and economic returns:
Reduces pollution and odor emissions;
Converts waste into valuable fertilizer;
Cuts costs on chemical fertilizers;
Enhances soil fertility and structure;
Promotes circular economy practices in agriculture.
For large-scale operations, the investment in a reliable compost turner often pays off within 6–12 months through savings and fertilizer sales.
Conclusion
The heavy-duty hydraulic crawler type compost turner for livestock manure is not just a machine—it’s a key to sustainable farming. By efficiently transforming livestock waste into nutrient-rich compost, it supports cleaner production, soil regeneration, and profit growth.
With years of manufacturing experience and projects across Asia and beyond, LANE Heavy Industry delivers not only robust compost turners but also complete composting solutions—from equipment design to installation and after-sales service.
In an era where sustainable agriculture is more important than ever, investing in such technology ensures a greener and more profitable future for modern farmers.
Email: sales@lanesvc.com
Contact number: +86 13526470520
Whatsapp: +86 13526470520
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